BAE Vapor(BAE) focus on the scale manufacturing and customised development of threaded interface rechargeable batteries, providing one-stop OEM/ODM services from appearance structure, capacity, and output strategy to branded packaging, and supporting the long-term supply of global customers with stable and consistent batch quality.
We focus on manufacturing reliable 510-thread batteries with stable power output, rapid activation, and optimized compatibility with a wide range of 510-thread devices. With strict quality control, multiple capacity options, and customized designs, our 510 batteries are built to support consistent performance and long-term reliability for your hardware lineup.
| Feature | Description |
|---|---|
| Strong Compatibility | Our 510 battery uses a standardized 510 thread connection, ensuring perfect compatibility with almost all 510 vape cartridges on the market, eliminating any compatibility concerns. |
| Stable Power Output | The 510 battery features precise power control, delivering a stable and consistent current output. Whether in low-temperature environments or with prolonged use, it ensures that your vape cartridge performs at its best. |
| Fast Charging and Long Battery Life | The battery supports fast-charging technology and features a large capacity, allowing for quick recovery of use time and extending the battery life between charges. |
| Multiple Safety Protection Designs | Equipped with multiple safety mechanisms, including overcharge, over-discharge, short-circuit, and overheat protection, ensuring safety throughout usage. |
| Premium Appearance and Customization Options | Offering a variety of design options, we provide customizable logo and packaging services to meet different brand image requirements. |
| Eco-Friendly and Compliant | Our 510 battery meets international environmental standards, using high-quality materials that are eco-friendly and safe for use. |
As a 510 battery manufacturer, we offer various types of 510 vape batteries to our customers. Below are the types of 510 batteries we produce:
Customers can choose to customise the shape of the design, suitable for all kinds of oils or extracts and waxes.
Full metal housing, standard 510 threaded connector, compatible with any size 510 cartridge.
Equipped with a full digital display for checking the number of suction cycles and power indicator.
Built-in hidden design for oil, wax and herbal cartridges, external glass drip tip and glass water pipe.
Battery with visualisation of the oil compartment, so that you can check the remaining oil level at any time.
Dual batteries can be used individually or in combination, and the long-lasting power mode ensures a long life.
BAE Vapor offers a wide variety of 510 battery styles. If you are looking for a 510 battery for a particular style or need, please contact us to view our catalog of recommended 510 battery!
As a 510 battery manufacturer, we offer a variety of customisation services to our clients. Below are the customisation services we offer to our clients:
We offer a variety of material options, such as aluminum, stainless steel, and plastic, to meet different durability and appearance needs.
Custom colors are available, using spray painting and anodizing processes to ensure long-lasting and fade-resistant colors.
We can customize your logo with laser engraving or silk-screen printing, ensuring clear and durable brand marks
We provide diverse custom packaging options to match your brand image and ensure a professional presentation of the product.
Client: A leading international 510 battery brand (United States)
Objective: To provide the client with custom 510 batteries to improve product quality, enhance user experience, ensure compatibility with various vaping devices, and meet global distribution standards while elevating the battery’s appearance and brand image.
Custom Design:
We worked closely with the client to offer a range of battery casing materials, colors, capacities, and design options based on their unique brand image. By incorporating the client’s logo, patterns, and brand colors into the battery design, we ensured that each custom battery perfectly matched the client’s market positioning and aesthetic requirements. Additionally, we also provided custom button shapes and surface textures to enhance product recognition and user experience.
Battery Performance Optimization:
To ensure the battery operates efficiently and has a long lifespan, we utilized the latest Battery Management System (BMS) technology. This ensures stable performance during both charging and discharging, extends the battery’s lifespan, and reduces issues such as overheating and overcharging.
Safety Features:
We incorporated multiple safety features, including short-circuit protection, overcharge protection, over-discharge protection, and overheat protection, ensuring the safety of the battery during use. The battery casing is made from high-strength materials, offering excellent impact resistance to prevent accidental damage.
Durability Testing:
All custom batteries undergo rigorous environmental testing, including high and low-temperature exposure, humidity variations, and physical shock conditions, ensuring they perform reliably in different global environments. These batteries have shown excellent performance in various temperature and climate conditions, meeting high durability standards for storage and transportation.
Compliance with Industry Standards:
Our 510 battery solutions strictly adhere to relevant industry safety and environmental standards, including CE, UL, and ISO certifications. Every step of the production process undergoes stringent quality control to ensure that each battery meets high safety and consistency standards.
The custom 510 batteries were successfully launched into global markets, receiving positive feedback due to their exceptional safety, stability, and compatibility with a wide range of vaping devices. The successful introduction of these batteries helped the client stand out in a competitive market, enhancing their brand recognition and market share while meeting the strict regulatory requirements of various countries.
Tags:
510 battery customization, performance optimization, safety features, durability testing, industry certification, brand customization, Battery Management System
At our factory, we take pride in delivering high-quality 510 batteries through a meticulous and precise manufacturing process. Each step in our production line is designed to ensure that the batteries meet the highest standards of performance, safety, and durability. Below is an overview of the 510 battery manufacturing process:
The manufacturing process begins with selecting premium materials. We use high-grade lithium-ion cells, which are carefully sourced to ensure long-lasting battery life and stable performance. The battery casings are made from durable and lightweight materials, typically aluminum or stainless steel, to provide a strong outer shell that can withstand wear and tear during usage.
Once the materials are sourced, the first step in the assembly process involves inserting the lithium-ion cells into the battery casing. This is done under highly controlled conditions to prevent any contamination and ensure the cells are securely fitted. We also check for proper alignment to guarantee the electrical connections are correct.
To optimize the battery’s performance and ensure safety, we integrate a Battery Management System (BMS) that regulates charging and discharging processes. The BMS ensures the battery is protected from overcharging, over-discharging, and overheating, enhancing its safety and longevity. The BMS is carefully tested to ensure its compatibility with the battery’s voltage and current specifications.
Next, the battery is sealed and welded using specialized equipment to ensure all internal components are securely housed. This step involves soldering the connections and sealing the battery casing to prevent leakage and enhance durability. The welding process is carefully monitored to ensure precision, as any error can lead to defective connections.
Each battery undergoes rigorous safety testing before moving on to the next stage. The tests include checks for short circuits, thermal protection, and pressure resistance. We also ensure that the battery performs optimally under various environmental conditions, such as temperature fluctuations and physical impact. Only batteries that pass these tests proceed to the final assembly.
At this stage, the battery is equipped with the final components, including the button, indicator lights, and charging port. We use precise machinery to attach the button to ensure smooth operation, and the indicator lights are installed to inform users about battery status. The charging port is also securely attached, ensuring it works seamlessly with various charging devices.
Before the batteries are packaged and shipped, they undergo a final inspection. This includes verifying that all components are functioning properly and that the batteries are free from defects. We perform visual checks for any scratches, dents, or other issues with the casing. Each battery is then subjected to a performance test to ensure it meets the required specifications for voltage, capacity, and efficiency.
Once the batteries pass quality control, they are carefully packaged to prevent damage during shipping. We use protective packaging to safeguard the batteries from shocks and environmental factors. The batteries are labeled with the necessary information, including product details, safety warnings, and compliance certifications, before being packed into boxes ready for shipping.
Our 510 batteries are then shipped to distributors, retailers, or directly to customers, ensuring timely delivery worldwide. We work closely with trusted logistics partners to ensure our batteries reach their destination safely and on time, ready to be used in various vaping devices.
We prioritize quality in every stage of the 510 battery manufacturing process. From selecting premium materials to the final assembly, each battery undergoes rigorous inspections and performance tests. We ensure proper electrical connections, incorporate a Battery Management System (BMS) for safety, and conduct stress tests for durability. Every unit is tested for voltage, capacity, and safety before packaging. Our products meet global industry standards, including ISO13485, ISO9001, ISO,14001,GMP, and CGMP certifications, guaranteeing safety, reliability, and long-lasting performance.
We provide professional consultation and design services to help you design the most suitable products according to market trends and brand needs.
We offer a full range of customisation options including case materials, colours, logos and packaging to help your brand stand out.
We provide sample testing services before bulk orders to ensure that the products meet your quality standards and usage requirements
With optimised production processes and economies of scale, we offer competitive pricing, allowing you to ensure quality while maximising cost-effectiveness.
We offer a low MOQ option to support small orders, helping start-up brands and small-scale businesses to reduce inventory risk and flexibly adjust their marketing strategies.
Customers can visit our factory to comprehensive understanding manufacturing process, quality control standards and production capacity, and assess our strength as your supplier.
We provide comprehensive after-sales support, including product consulting, technical questions and answers, and quality assurance to ensure that your experience is worry-free!
We work with a number of reliable international freight forwarders to solve your shipping and customs clearance problems and ensure that your products are delivered to your shipping address on time.
Do you have any questions about 510 battery?
Please feel free to contact us. BAE offers 510 battery various styles and offers customization services.
Phone Number: +86 18738594977
WhatsApp: +86 18738594977
Email: info@baevapor.com
We will contact you within 1 working day, please pay attention to the email with the suffix “@baevapor.com”.
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